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Krasnoyarsk Aluminium Smelter Performance Improvement Project
WHAT WE DO / RUSAL BUSINESS- SYSTEM

RUSAL BUSINESS- SYSTEM


United Company RUSAL, the world’s largest producer of aluminium and alumina, aspires to become the most efficient corporation in the aluminium industry. In order to achieve this goal, the company needs to adopt new approaches and a new philosophy. The top management of the company sees the key to the solution in building its own production system, called RBS (the RUSAL Business System).

RBS is a system of creation and search, selection and implementation of the best practices, on the basis of which the Company will achieve its strategic goals, maintain its long-term growth, and its high level of competitiveness. RBS is a system, built by specialists and experts from within the Company, which takes into account the features of our business climate, culture, people, their knowledge, expertise and capabilities.

Such a system cannot be bought or copied.

RBS has two main workstreams:

  • Production System, which is currently based the on developments and achievements of the ‘RUSAL Krasnoyarsk Performance Improvement Project’
  • Company Management System, which we are designing and implementing at our headquarters and in our divisions as part of a key project; ‘the Effective Company Management System’
Krasnoyarsk AS Modernisation

To increase primary aluminium output and reduce pressure on the environmental, the United Company's Engineering and Technology Centre (ETC) developed a 4-year modernisation project for the Krasnoyarsk smelter (RUSAL Krasnoyarsk).

Sayanogorsk AS Modernisation

In 2003, a modernization project began at the Sayanogorsk aluminium smelter, which was built in 1985, at a cost of USD 62 mln. The modernisation includes installation of 18 new pots, increase of amperage, upgrade of scrubbers and improvement of baked anode production technology. In February 2004, the first stage of modernisation of the casthouse was completed. Hydro supplied the Sayanogorsk smelter with ingot casting equipment. In May 2006, a new casting unit was put into operation with the capacity to produce up to 192,000 tonnes per annum of high-quality extrusion billets.

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