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- RUSAL develops aluminum scrap recycling
22.04.2025
RUSAL develops aluminum scrap recycling
Krasnoyarsk, April 17, 2025 - RUSAL, one of the world's largest primary aluminum producers, has produced a number of slabs intended for manufacturing of aluminum cans using more than 50% scrap. The Krasnoyarsk Aluminum Smelter project was implemented using metal produced using inert anode technology.
Primary aluminum from the reduction shop was mixed with pre-treated and melted scrap and cast into slabs in the casthouse. This is a non-standard process for a manufacturer of primary aluminum alloys, which requires an innovative approach. Scrap has a near-zero carbon footprint, which allows reducing the level of emissions allocated to the finished products made using scrap.
The new product combines such decarbonisation solutions as scrap and ALLOW INERTA aluminum, produced using inert anode technology. Such combination makes it possible for the Krasnoyarsk Aluminum Smelter to reduce the carbon footprint of the final product by more than two times compared to the smelter's traditional process.
Slabs cast at the Krasnoyarsk Aluminum Smelter will be used to produce can stock and then aluminum cans. Products manufactured through this production chain meet the modern customer demand for environmentally friendly products.
RUSAL is expanding the number of projects for the production of primary aluminum alloys using scrap. In 2023, the Krasnoyarsk Aluminum Smelter already used scrap in the production of primary aluminum foundry alloys used for wheel manufacturing. In 2024, the smelter recycled a batch of 60 tons of aluminum can scrap for the first time. Electricity from renewable sources is used to produce such products.
Primary aluminum from the reduction shop was mixed with pre-treated and melted scrap and cast into slabs in the casthouse. This is a non-standard process for a manufacturer of primary aluminum alloys, which requires an innovative approach. Scrap has a near-zero carbon footprint, which allows reducing the level of emissions allocated to the finished products made using scrap.
The new product combines such decarbonisation solutions as scrap and ALLOW INERTA aluminum, produced using inert anode technology. Such combination makes it possible for the Krasnoyarsk Aluminum Smelter to reduce the carbon footprint of the final product by more than two times compared to the smelter's traditional process.
Slabs cast at the Krasnoyarsk Aluminum Smelter will be used to produce can stock and then aluminum cans. Products manufactured through this production chain meet the modern customer demand for environmentally friendly products.
RUSAL is expanding the number of projects for the production of primary aluminum alloys using scrap. In 2023, the Krasnoyarsk Aluminum Smelter already used scrap in the production of primary aluminum foundry alloys used for wheel manufacturing. In 2024, the smelter recycled a batch of 60 tons of aluminum can scrap for the first time. Electricity from renewable sources is used to produce such products.
Latest news
20.03.25
RUSAL is switching its aluminum production to eco-friendly petroleum pitch for the first time in the industry's history
Moscow, March 20, 2025 - RUSAL, one of the world's largest aluminum producers, is for the first time in the industry's history switching its aluminum production to anodes using environmentally friendly petroleum pitch on a commercial scale. Coal tar pitch is traditionally used in anodes during electrolysis all over the world; the industrial use of petroleum pitch, which significantly reduces the emission of harmful substances, was previously considered impossible. RUSAL has invested about 100 million rubles in scientific research and development of petroleum pitch.
14.03.25
RUSAL announces results for the year ended 31 December 2024
Moscow, 15 March 2024 – RUSAL (SEHK: 486; Moscow Exchange: RUAL), a leading global aluminium producer, announces its results for the year ended 31 December 2024.
27.02.25
RUSAL Launches Production of Rare-Earth Metal Scandium
Moscow, 27 February 2025 – RUSAL, one of the world's largest aluminium producers, is setting up a pilot production facility for scandium oxide with an annual capacity of 1.5 tonnes. Scandium is a valuable rare earth metal, and RUSAL was the first in the world to develop and implement aluminium-scandium alloys. These alloys are used in the production of ultra-lightweight components for civil shipbuilding, railway car manufacturing, and 3D printing of high-tech prosthetics. The total global production of scandium oxide is estimated at 20-25 tonnes per year.
17.02.25
RUSAL Integrates Its Smelters into Aluminium Recycling Program
Moscow, 17 February 2025 – RUSAL, one of the world's largest aluminium producers, has integrated four of its Russian smelters into a programme focused on processing and incorporating aluminium scrap into primary metal production. The Volgograd Aluminium Smelter — the pioneer and leader of this initiative — increased its recycling volume by 74%. The use of scrap helps reduce the carbon footprint of both the metal and its end products, while highlighting one of aluminium’s strategic advantages — the ability to be infinitely recycled without any loss of quality.
10.02.25
RUSAL Receives Highest ESG Ranking from China's Leading Agency
Moscow, 10 February 2025 – RUSAL, one of the world's largest aluminum producers, received an ESG ranking from the Chinese rating agency China Chengxin Green Finance Technology (CCXGF).