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- RUSAL develops aluminum scrap recycling
22.04.2025
RUSAL develops aluminum scrap recycling
Krasnoyarsk, April 17, 2025 - RUSAL, one of the world's largest primary aluminum producers, has produced a number of slabs intended for manufacturing of aluminum cans using more than 50% scrap. The Krasnoyarsk Aluminum Smelter project was implemented using metal produced using inert anode technology.
Primary aluminum from the reduction shop was mixed with pre-treated and melted scrap and cast into slabs in the casthouse. This is a non-standard process for a manufacturer of primary aluminum alloys, which requires an innovative approach. Scrap has a near-zero carbon footprint, which allows reducing the level of emissions allocated to the finished products made using scrap.
The new product combines such decarbonisation solutions as scrap and ALLOW INERTA aluminum, produced using inert anode technology. Such combination makes it possible for the Krasnoyarsk Aluminum Smelter to reduce the carbon footprint of the final product by more than two times compared to the smelter's traditional process.
Slabs cast at the Krasnoyarsk Aluminum Smelter will be used to produce can stock and then aluminum cans. Products manufactured through this production chain meet the modern customer demand for environmentally friendly products.
RUSAL is expanding the number of projects for the production of primary aluminum alloys using scrap. In 2023, the Krasnoyarsk Aluminum Smelter already used scrap in the production of primary aluminum foundry alloys used for wheel manufacturing. In 2024, the smelter recycled a batch of 60 tons of aluminum can scrap for the first time. Electricity from renewable sources is used to produce such products.
Primary aluminum from the reduction shop was mixed with pre-treated and melted scrap and cast into slabs in the casthouse. This is a non-standard process for a manufacturer of primary aluminum alloys, which requires an innovative approach. Scrap has a near-zero carbon footprint, which allows reducing the level of emissions allocated to the finished products made using scrap.
The new product combines such decarbonisation solutions as scrap and ALLOW INERTA aluminum, produced using inert anode technology. Such combination makes it possible for the Krasnoyarsk Aluminum Smelter to reduce the carbon footprint of the final product by more than two times compared to the smelter's traditional process.
Slabs cast at the Krasnoyarsk Aluminum Smelter will be used to produce can stock and then aluminum cans. Products manufactured through this production chain meet the modern customer demand for environmentally friendly products.
RUSAL is expanding the number of projects for the production of primary aluminum alloys using scrap. In 2023, the Krasnoyarsk Aluminum Smelter already used scrap in the production of primary aluminum foundry alloys used for wheel manufacturing. In 2024, the smelter recycled a batch of 60 tons of aluminum can scrap for the first time. Electricity from renewable sources is used to produce such products.
Latest news
18.03.26
RUSAL announces results for the year ended 31 December 2025
Moscow, 18 March 2025 – RUSAL (SEHK: 486; Moscow Exchange: RUAL), a leading global aluminium producer, announces its results for the year ended 31 December 2025.
04.02.26
RUSAL Develops First Ultra-Strong Composite Material for 3D Printing
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28.01.26
RUSAL Deploys Efficient Eco-Friendly Solution for Electrolyzer Installation
Moscow, January 28, 2026 – RUSAL, a global leader in aluminium production, is rolling out non-formed materials (NFM) developed using its own patented technology for electrolyzer assembly. The new materials simplify installation, reduce costs, and allow the reuse of materials, compared to the usual bricks and slabs used in the industry.
03.12.25
RUSAL Goes Greener: Innovative Aluminium Can made from 75% Recycled Aluminium and ALLOW INERTA to Appear Soon
Moscow, 3 December 2025 – RUSAL, a global leader in aluminium production, has advanced to the second phase in the production of a batch of rolling slabs with a record-low carbon footprint. The figure came to less than 3 t CO2/t of aluminum (Full Scope), which is the company’s lowest ever recorded within its ongoing production operations. These ingots will be delivered to partners for further rolling into strip and manufacturing Russia’s first low-carbon aluminium beverage cans. Building on the successful launch of the initiative in June 2025, this milestone confirms the full industrial-scale operation of the Company’s sustainable manufacturing solutions.
01.10.25
RUSAL has Developed a Revolutionary Technology for Treatment of Aluminium Scrap by Electrolysis
Moscow, October 1, 2025 – RUSAL, one of the world's largest aluminium producers, has pioneered a technology for producing high-quality aluminium from scrap by electrolysis. This technology makes it possible to recycle off-grade scrap with impurities into a metal with a record low carbon footprint.